Stretch jeans for Men manufacture
The stretch jeans have become an indispensable basic in men's dressing. Trendy and comfortable, it embraces the shapes while allowing to display several styles. But how is a stretch jeans made? Spinning, dyeing, weaving, we tell you all about the different steps in making a man stretch Jeans.
Before finding its origin in Italy for its "blue of Genoa" and in France for its canvas of Nîmes (de Nîmes), the creation of jean begins with the harvest of cotton.
This can be done by hand or with a machine, a much more used and productive cotton harvester.
The harvested cotton then lands on mechanical mats to get rid the Cotton of residues in order to have a pure material. It then passes through a capacitor to obtain a regular and free fiber.
Manufacture of wire
From the cotton fibers comes the manufacture of the yarn, or combing, which allows the fibers to be joined together and disentangle any knots. The Wire is still very thick at this stage.
Dyeing of cotton yarns
The cotton yarns are placed on industrial rolls and dipped in indigo dye. It is a natural pigment that does not completely adhere to the fiber of the fabric, allowing effects to be carried out (washings etc.). It is it who gives its pretty deep color to the raw jeans. To dye a stretch jeans in another color, chemical dyes are added to this step. The threads must then dry before the next step, which is weaving.
Weaving or creation of denim cloth
The fabric of the jeans is then created using the Loom. The method consists in using white and indigo threads to create the irregular color so characteristic of the jeans. At this stage, to obtain a stretch canvas, synthetic fibers are added to the great elastic properties. Thus, elastane will be incorporated in the denim cotton fabric in a proportion of 1 to 5 % for the realization of a stretch jeans. This fiber has already given rise to the filing of several patents and trademarks, such as Lycra.
Le Temps des Cerises uses denim cloths and quilting threads made in the best factories in Italy for the creation of its man stretch jeans.
Cutting the fabric according to the pattern
The fabric strips are laid flat and then cut according to the pattern of the model of man stretch jean to realize.
The sewing steps of the jean stretch
The different parts of the stretch jeans are assembled and sewn together according to the pattern.
The leather jacquards and labels are then placed at the level of the belt at the back of the man stretch Jeans. Those used in Le Temps des Cerises are made and treated in Spain with Italian leather.
The ironing of the man stretch jeans
To flatten the seams, the stretch jeans are pressed on the front and on the back.
This step will give all the originality to the jeans. The stretch jeans are placed on a machine that propels air to stretch the fiber. It allows to work the effects of patina, washout, abrasion wear, patches etc.
The manufacture of every man stretch jean of Le Temps des Cerises and its washouts are made exclusively in Tunisia and Morocco, in manufacturing plants respectful of social and environmental standards, guaranteed to ISO standards.
For the washing of man stretch jeans at Le Temps des Cerises, the waste water is treated in the integrated treatment plants before being discharged.
The washing of the stretch jean
Finally, the stretch jeans are washed to stretch the fiber and offer you a high quality stretch jeans.
Finally, each man stretch jeans of Le Temps des Cerises undergoes a quality control before being put on sale.
Le Temps des Cerises is a reference for jeans. Its know-how is recognized and its quality denim canvas is manufactured at the best Italian factories to offer you a high quality jeans, with unique washout. Discover our range of man stretch jean online now!